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How to Sew a Surgical Face Mask

Written by Kimberly Coffin · This post may contain affiliate links · 189 Comments

233.9K shares

Learn How to Easily Sew a Surgical Face Mask With This Step-By-Step Tutorial With Video

Currently, the supply of surgical masks is at a critical all-time low throughout the entire nation. For those of us who sew, we can band together and make a huge difference in this time of need!

In times of emergency, the CDC allows fabric masks to be used when a shortage takes place. You can read more from the CDC on this subject here.

In this tutorial, we will be sewing a standard face mask with elastic ear hooks.

Don’t forget to join my face mask Facebook group where you can show us what you’re making, ask questions, and learn from others! Follow me on Instagram for daily crafting inspiration and a look behind the scenes.

This post may contain affiliate links, meaning when you click the links and make a purchase, Sweet Red Poppy receives a small commission at no extra cost to you.

Click HERE to get our Back to School Guide for Sewing Face Masks for Kids

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Homemade face masks can be donated to be used in hospitals, doctors' offices, and retirement homes. This relieves the strain of a mask shortage and allows N95 masks to be used for COVID-19 and critical situations requiring PPE.

Get the tutorial for my Bias Tape Tie Face Mask with Flexible Nose Piece here!

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Get the tutorial & FREE pattern for my Fitted Face Mask with a flexible nose here.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Get the matching Scrub Cap FREE Pattern here!

While wearing a homemade face mask will not prevent someone from catching Covid-19, it can decrease the spread of large particles when someone sneezes. It can be used in cases of the flu, cold and other airborne illnesses. Just a reminder that these masks should only be worn if you are sick or caring for someone who is sick.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

All face masks should be washed and sterilized before use and cleaned again after becoming damp or moist. Color-safe bleach like Clorox 2 or Purex 2 can be used to sanitize with hot water.

CLICK HERE FOR A PRINTABLE VERSION OF THIS TUTORIAL!

Begin by cutting your fabric using the chart below for the correct measurements.

Supplies Needed for your Surgical Face Mask

  • 100% Quilting Cotton
  • Sewing Machine
  • Rotary Cutter or Rotary Cutter
  • Self- Healing Cutting Mat
  • Acrylic Ruler
  • 1/4" Elastic
  • Sewing Pins
  • New to Sewing? Check out my Beginner Seamstress Supply List on Amazon here!

DOWNLOAD SURGICAL MASK PDF PATTERN HERE

Can't find elastic? Here are a few options to use instead.

Cut a ponytail in half, use an elastic headband from the dollar store, cut open a bungee cord to find multiple pieces of elastic.

Surgical Face Mask Cutting Chart

Quilting (Tightly Woven) Cotton 2 Layers:

Adult: 9" x 7" Child: 7" x 5"

1/4” Elastic 2 Strips: 

Adult:7” Child: 6”

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 1. Pin Elastic

Place one piece of fabric in front of you. Pin a piece of elastic on the top and bottom of the short end to create an ear loop. The elastic should be placed 1/2 “ from the top and bottom edge of the fabric. Repeat this process on the opposite side.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 2. Pin Fabric

Place the second piece of fabric on top with right sides facing each other.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 3. Sew your Surgical Face Mask

Starting at the corner. Sew around the face mask making sure to backstitch over the elastic to lock the stitches in place. Leave a 1 1/2” opening along the bottom of the mask for turning.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 4. Turn

Turn the mask right side out and use an iron to press it flat.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 5. Press

Create three pintucks markings by folding the mask in half and pressing it with an iron and then folding the outside edges to the center and pressing again.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 6. Create Pin Tucks for your Surgical Face Mask

Open up the mask and create 1/2” folds facing upwards. Pin the fold in place making sure all tucks are facing the same direction.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

Step 7. Topstitch your Surgical Face Mask

Sew along the outside of the entire mask using a 3/8ths inch seam allowance.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.

CLICK HERE FOR A FREE PRINTABLE VERSION OF THIS TUTORIAL!

Contact your local hospital, doctor's office or retirement home to see if they are in need of face masks before dropping them off.

Don’t forget to join my face mask Facebook group where you can show us what you’re making, ask questions, and learn from others! Follow me on Instagram for daily crafting inspiration and a look behind the scenes.

how to sew a surgical face mask, a tutorial featured by top US sewing blog, Sweet Red Poppy.
« ImpressArt Metal Stamping for Beginners: a Step by Step Video Tutorial
How to Sew a Bias Tape Surgical Face Mask with Flexible Nose (Pleated) »

Reader Interactions

Comments

  1. Paola says

    March 20, 2020 at 7:58 pm

    Hi this is great! I couldnt find the pattern though and couldnt download the printable versión. Am I doing something wrong?

    Reply
    • Donna says

      March 20, 2020 at 9:16 pm

      Right under the fourth picture from the top.

      Reply
      • B glasscock says

        March 27, 2020 at 8:07 am

        I found that twist ties places in the upper part of the mask before closing will allow you to be able to bend it around your nose. I place it in and sew another row to form a pocket for it to sit in.

        Reply
        • Cindy says

          April 03, 2020 at 8:39 pm

          Anyone having trouble getting elastic... Try using the elastic from your fitted bed sheets... There is quite a bit of useable elastic right there

          Reply
          • Elena says

            April 07, 2020 at 7:14 pm

            I am from Texas they hold the elastic behind counter at Walmart and one per person. You need to ask the lady who cuts the fabric. I got some on Sunday 4-5-2020.

          • Lena says

            July 22, 2020 at 11:48 pm

            Elastic substitute: This worked for me - Try cutting across the legs of old (or new) nylon pantyhose/tights for large stretchy rings that don't fray, are cuttable, knottable and can be oversewn by a long length zig-zag for improved colour. They'll also make great plant ties in the garden.

        • tess says

          June 05, 2020 at 4:18 pm

          I used a pipe cleaner folded in half as a nose bridge..,also sowed it in an extra little seam! Works well

          Reply
    • Angie says

      March 21, 2020 at 9:48 am

      Paola there is no pattern she has the cutting chart with the dimensions.

      Reply
      • Kathleen says

        March 22, 2020 at 11:40 am

        Thank you for this patter. My Daughter in Law is an emergency vet tech and they are in critical need. They will protect both people and animals.

        Reply
        • Pat says

          June 01, 2020 at 4:53 pm

          Where is the cutting chart for dimensions

          Reply
        • mel says

          October 14, 2020 at 3:36 am

          i am unable the print the pattern

          Reply
      • Cheri says

        June 07, 2020 at 6:54 pm

        Hello,
        I don't know how to sew,but going through your site I'm so eager to learn & will. I couldn't find a no-sew version of this so I will just hand sew the pleats. Thank you so much for the pattern & all of your wonderful ideas.

        Reply
        • Mags says

          July 07, 2020 at 8:29 am

          Quick fix for mon-sewer: Try using iron on fusing (the kind you can find in grocery store for hems will work). Then hand-sew the straps to reinforce Them.

          Reply
    • Ann says

      March 22, 2020 at 6:00 am

      If you are looking for 1/4" elastic, I found some on eBay today Sunday March 22, 2020. Joanne, Hobby Lobby & Michael's are all out in store locally and on line. (Locally I'm near Atlanta, GA)

      Reply
      • Paula Larsen says

        March 23, 2020 at 6:17 am

        Is this mask one that will fit over an n95?

        Reply
        • Samantha Woolf says

          April 05, 2020 at 7:28 pm

          There is a mask that fits over the N95, The tutorial is found on the Riley Blake site. It is a little more involved with binding, but it is a nice mask.

          Reply
      • Leanna Englert says

        March 24, 2020 at 8:12 pm

        Great idea. Thanks.

        Reply
    • Anna says

      May 25, 2020 at 7:40 pm

      The grain line , is that where you make seam for elast?

      Reply
  2. Dale says

    March 21, 2020 at 4:49 am

    Should I wash the masks after sewing before donating?

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:45 am

      The masks will be sanitized at the hospital before being put into use.

      Reply
      • Rebecca says

        March 22, 2020 at 1:20 pm

        Is there something we can insert for a filter?

        Reply
        • Brandi says

          March 23, 2020 at 8:11 am

          My husband is a physician—he said to use polypropylene (it's what a lot of reusable grocery bags are made out of) and it's an effective filter. I'm going to cut and sew a piece of that in the middle of the two pieces of fabric.

          Reply
          • Linda says

            March 23, 2020 at 4:51 pm

            Thanks for sharing that information Brandi. I have some of those bags and will add those in the middle too.

          • Keith says

            March 25, 2020 at 2:53 pm

            You can't use polypropylene sheet for that: it's not breatheable. That's why you have to keep shopping bags away from babies, so they don't suffocate. The filter material your husband would be referring to is called "non-woven polypropylene", "melt-blown polypropylene", or just "blown polypropylene". It's a kind of non-woven cloth made from matted-together FIBERS (not sheets) of polypropylene.

          • June says

            April 03, 2020 at 2:53 pm

            Brandi - Would you think the pattern using the elastic ear piece or the ties would work best over the N95 mask?

        • Kathy says

          April 01, 2020 at 5:01 pm

          Some are using 911 Pelon.(feather weight/fusible) An acceptable combo of wearability/breathability and effectiveness. For those making an Olsen mask, it is ironed onto inside of both layers, so it's 2 ply filtering.

          Reply
          • Char says

            April 13, 2020 at 10:38 pm

            I thought the fusible was being discouraged....

        • Kathy says

          April 01, 2020 at 5:06 pm

          Meant to include this link. They really put a lot of research into this. Includes a downloadable list of acceptable interfacings. Many of the materials folks are using are selling out so one of their videos explore substitutions... perhaps not the best options but better than nothing. The are getting tons of requests from facilities in their region (South central Washington.) http://www.fabricpatch.net/face-masks-for-covid-19-relief.htm

          Reply
      • Hope says

        April 03, 2020 at 7:48 am

        Thanks for this tutorial. Yes, we can all do our part in this time of need. I shared it on my page at invisionhope.com. it is a healthy living website in line with helping and empowering everyone especially at this crucial time in our lives.

        Reply
    • Jon g says

      March 21, 2020 at 12:04 pm

      I was told the pattern was placed in the trash by the owner of the document. Maybe it got moved there by acident?

      Reply
      • Cathy RN says

        March 30, 2020 at 4:57 am

        Printable tutorial #5 says to fold in thirds.... should be fourths correct?

        Reply
        • judith says

          July 04, 2020 at 12:08 am

          Hi, I am looking forward to making the " surgical mask" for my two grandkids. I am working with fabric that has a pattern So,.. My questions is which is the ear to ear measurment and which is the nose to chin measurment?
          Thanks.

          Reply
  3. Mary Lou Nelson says

    March 21, 2020 at 6:29 am

    I am washing my fabric before sewing to allow for any shrinkage of the fabric.
    Thank you the directions!
    Stay strong, we will win!!

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:45 am

      Thank you for your help in sewing these masks!!

      Reply
      • Hayley Tolley says

        March 27, 2020 at 6:41 pm

        I found that you can cut 1.5-2 inch thick rounds of nylon panty hose and use for the ear straps and they are much softer and roll when you stretch them...they are easier around the ears for longer wear. I also have learned that you can use vacuum bags as filters and they are breathable.

        Reply
        • Vicky says

          April 12, 2020 at 1:07 pm

          Do NOT use vacuum bags for filters. They often contain glass fibers that should not be inhaled, as well as other chemicals not meant for this type of use. There is a video on you tube from an MD warning people to please stop using vacuum bags.

          Reply
  4. Kelly says

    March 21, 2020 at 6:59 am

    Is there anything that we may have at home that we can repurpose into mask material?

    Reply
    • Anna says

      March 21, 2020 at 8:00 am

      Anything cotton would probably work. Tea Towels, for example.
      Men's dress shirts tend to be cotton as well.

      Reply
    • KF says

      March 30, 2020 at 1:26 pm

      Use the tightest weave fabric you have. Hold it up to the light. See all those spaces between the weave? Picture a microscope piece of virus. So no loose weave fabrics.

      Reply
    • Karen Banik says

      April 02, 2020 at 2:10 am

      Sheets and pillow cases. I read T-shirt material.

      Reply
      • Karen Banik says

        April 02, 2020 at 2:24 am

        Another tip. They need to know which side it out, and the tutorial is using the same material, right sides out so you can't tell back from front. I am using muslin on the inside. (I may rethink this if it is too porous). Or, you can use two different materials, so it is reversible, once it is washed, but this way, on a given day, they would know which pattern is outside.

        Reply
        • Ingrid says

          June 29, 2020 at 3:09 am

          Wouldn't the way pleats are sewn show which side goes out?

          Reply
  5. Jane says

    March 21, 2020 at 7:11 am

    Good question. I have so much left over fabric. Can anything besides plain cotton be used or can we cut shirts,etc. as a source.

    Reply
    • Laurie A. Barbosa says

      March 21, 2020 at 1:10 pm

      I only have 5/8 in foldable elastic, anyone use that and had good results? Stores are wiped out of the 1/4 in non roll elastic. Thnx. xx

      Reply
      • Darla E Shepherd says

        March 24, 2020 at 3:42 pm

        I went to the dollar store and bought the elastic head bands.Just cut to size and they will work great.

        Reply
        • Erum says

          March 27, 2020 at 4:35 pm

          Hi
          How do you use the head bands instead please

          Reply
      • Karen Banik says

        April 02, 2020 at 2:12 am

        I ordered a roll of 100 ft of 1/8 inch bungee cord from Home Depot. Is taking 5 days to come in.

        Reply
      • Debbie Woollet says

        April 05, 2020 at 7:20 pm

        I tried 1/2" elastic and it did not work! Too hard to get that width around your ears.

        Reply
        • Diane Bianchi says

          April 06, 2020 at 11:26 am

          I have not tried this, but garment sewers have said in the past to cut the wider elastic down the middle to the size that you need. Ex: 1/2 inch elastic cut down the middle equals two long pieces of 1/4 inch elastic. Hope this helps!

          Reply
          • Beth says

            April 14, 2020 at 2:37 pm

            Cutting elastic is not recommended. It will fray in the wash and degrade the integrity of the elastic.

        • Cass says

          June 03, 2020 at 8:09 am

          I have some wider elastic and was going to fold it over and sew it so it's not as wide. Also have elastic from fitted sheet. Have sewn different stretchy fabric, doubled and sewn instead of elastic so it's easier on the ear. Picked up some fuzzy sticks (it's like pipe cleaners) from kid craft section for the nose wire. Read several places, can use the toolbox shop towels for a filter. Can even make the surgical mask themselves out of it. Usually in car department at a store.

          Reply
      • Judy Johnson says

        April 08, 2020 at 3:31 pm

        Make some ties. Cut strips 1 1/2" x 18" Fold in half, press, open, fold down from each side and press again. Sew closed

        Reply
        • Susan says

          April 17, 2020 at 9:03 am

          This is a good method if you want to insert wire for a nose piece. Instead of just attaching the ties at the sides, you can put it across the top of the mask and it makes a casing for the wire.

          Reply
  6. Marie says

    March 21, 2020 at 7:13 am

    All I have is great hotel sheets that I can use. Is 60% cotton 40% polyester. Is that ok for masks or do they have to be 100% cotton?

    Reply
    • Cass U says

      March 21, 2020 at 5:31 pm

      Poly allows more particles to pass through. If you have cotton that’s what’s recommended.

      Reply
    • Sheila says

      June 01, 2020 at 10:25 pm

      100% cotton is recommended for its absorbent properties. Polyester is not absorbent, plus it feels too hot when you're wearing the mask more than 2 or 3 minutes. All masks feel hot, but synthetic fabrics are much worse.

      Reply
  7. Anna Smith says

    March 21, 2020 at 7:46 am

    I can’t find printable pattern

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:46 am

      There is a printable tutorial located here: https://drive.google.com/file/d/1pNNxN5oDDUmPu8Z_5TeFr18EB8Uph7kD/view?usp=sharing

      Reply
  8. Anna Smith says

    March 21, 2020 at 7:46 am

    where is the link for printable pattern

    Reply
  9. Jennie S Woods says

    March 21, 2020 at 7:57 am

    I cannot find the pattern either. The provided PDF is only 1 page and it is just the tutorial. I so much appreciate your information, and we want to start today, so can you please provide the pattern pdf?

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:44 am

      The download is just a printable tutorial. the pattern peice can be cut from a peice of paper or cardstock. The measurements are 9" x 7". 🙂

      Reply
  10. Emily says

    March 21, 2020 at 8:27 am

    How do we determine if our cotton is “tightly woven” enough?

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:43 am

      Can you see through the cotton? If a cotton fabric is very thin and easy to see through I would try to use something a bit thicker if you can.

      Reply
  11. Kathye Michaelis says

    March 21, 2020 at 8:44 am

    When I attempt to download the instructions my computer deletes the file saying that it has a virus.
    ???

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 9:42 am

      Here's a direct link to the google upload:
      https://drive.google.com/file/d/1pNNxN5oDDUmPu8Z_5TeFr18EB8Uph7kD/view?usp=sharing

      Reply
  12. b says

    March 21, 2020 at 9:50 am

    really wish i could find the download.its nice

    Reply
  13. Leslie Palenica says

    March 21, 2020 at 10:54 am

    What is the seam allowance? 5/8 or 1/2?

    Reply
    • nancy says

      April 15, 2020 at 9:07 am

      I wish i knew too what the seam allowance is when you first sew around the outside

      Reply
  14. Angie says

    March 21, 2020 at 11:46 am

    I tried to download but says it been trashed by the owner.

    Reply
  15. Kassy says

    March 21, 2020 at 12:12 pm

    I don't see where or when to close up the mask (2" for turning inside out)

    Reply
    • Grann says

      March 22, 2020 at 11:10 am

      When you turn the piece right side out tuck in the opening's seam allowance. Press it lightly. It will be closed when you top stitch.

      Reply
      • Sheila says

        June 01, 2020 at 10:29 pm

        I'm going to leave a 3" opening instead, and use that area to place a piece of wire to fit to the nose, zigzag stitching to hold it in place. What would have been the bottom will of course be the top. Without the wire for the bridge of the nose, the mask doesn't fit as well, and causes fogging if you wear eyeglasses.

        Reply
    • Rene says

      April 02, 2020 at 5:22 pm

      When you sew it all around the outside after turning and after you pin the pleats that closes up the 2 inch opening

      Reply
  16. Karen says

    March 21, 2020 at 12:19 pm

    Mine came out too big using 9x7. I've seen other patterns that use 9x6. I'm going to try 8x6.

    Reply
    • Christy says

      March 23, 2020 at 5:33 pm

      What seam allowance did you use?

      Reply
    • Bridget Thompson says

      March 28, 2020 at 2:25 pm

      Too big for my head too. I tried 8 x 7 and it was too small across. I found that 8 1/2 x 7 worked good for me.

      Reply
  17. Cristy Slawson says

    March 21, 2020 at 12:24 pm

    Thank you so much for this! I'm going to be making some for my nurse friends and then maybe also for our local hospitals.

    Reply
  18. Theresa says

    March 21, 2020 at 12:44 pm

    For step 3 what is the seam allowance? Thank you!

    Reply
    • Kimberly Coffin says

      March 21, 2020 at 1:23 pm

      I'm using a 3/8ths inch seam allowance throughout the entire pattern. 🙂

      Reply
      • beth says

        December 11, 2020 at 6:02 pm

        I haven't made any yet I wear hearing aids and the ear loops don't work for me I need something that will tie around my head how can you adjust this pattern to do that

        Reply
  19. Joyce Kropewnicki says

    March 21, 2020 at 1:31 pm

    Thank you for the pattern. Much appreciated. I going to make some now.

    Reply
  20. Dawn says

    March 21, 2020 at 1:49 pm

    Thank you so much for this pattern. I have lots of scrap fabric I can use. I also want to make masks for babies. What size do u think I should cut the squares and elastics. I think I will use 1/8” width for babies. What do u think?

    Reply
    • BB says

      March 21, 2020 at 10:56 pm

      Dawn, babies could suffocate wearing anything over their nose and mouth. I'm not sure that's a good idea.

      Reply
    • Angela says

      March 27, 2020 at 10:54 pm

      good luck on that one, weather or not a mask should or shouldn't be used on a baby, any child who is unwilling to will not wear it. My 4 year old will wear it but my 3 year old just wants to eat it. Try keeping a hat on a toddler you get the same results. Any child younger than 3 really is a waste of time and energy in my opinion, as a mother of 4. good luck with your attempt.

      Reply
    • holly says

      April 06, 2020 at 8:34 am

      I was asked to make for a medically complex baby who will have frequent hospital visits. Wondering what size to cut

      Reply
      • Alicia says

        July 01, 2020 at 3:24 pm

        The CDC recommends NO
        facemasks for children 2 and under.
        http://www.cdc.org

        Reply
  21. Maureen Thomas says

    March 21, 2020 at 2:32 pm

    Thanks for the tutorial! My local hobby Lobby store is out of 1/4" elastic so I am substituting thin elastic headbands cut to size that I found at the dollar store. They work beautifully. Another tip is that the fabric should be 100% cotton and the fabric should be prewashed with dye free and fragrance free detergent.Let's save the world, one mask at a time!

    Reply
  22. A grateful citizen says

    March 21, 2020 at 3:03 pm

    Thanks so much for putting this together!!
    A nurse friend said seven-inch elastic was a little loose, thought six-inch would fix more snugly. Perhaps make some 7” and mark LG ADULT and some 6” and mark MED-LG ADULT.

    Reply
  23. Shelley says

    March 21, 2020 at 3:31 pm

    What about leaving a pocket you could slip a piece of vacuum cleaner bag material inside?

    Reply
    • Sheila says

      June 01, 2020 at 10:34 pm

      They are now saying that some vacuum cleaner bags have fiberglass fibers in them, as well as chemicals, and not recommending using them as filters. You can buy 'Shop Towels' (the ones I got at Costco are blue) they are nonwoven, and will hold up to washing when enclosed as a middle layer between the 2 outside layers of cotton.

      Reply
  24. Jenny says

    March 21, 2020 at 3:59 pm

    This is a fantastic design. Thank you so much.

    Reply
  25. Jory Plevel says

    March 21, 2020 at 4:06 pm

    You do not need a pattern. It's a 7" X 9" rectangle.
    For fabric, use material from clothing, like men's cotton t-shirts, women's cotton nightgown, woven shirts and blouses, as long as they are 100% cotton, is fine, as long as they have a tight weave. (Cotton gauze might not be so good) If you have a cotton blend, I'm not sure; best to be primarily cotton.

    Reply
  26. Judy says

    March 21, 2020 at 6:11 pm

    What can I use to make nose area fit snug with bendable metal or something

    Reply
    • Melissa says

      March 21, 2020 at 6:21 pm

      Paper clips.

      Reply
      • Dixie Watson says

        March 22, 2020 at 5:32 pm

        I used christmas ornament hangers . They work great . I just zig,ag stitch over it a few times to hold on place.

        Reply
    • Susan Lock says

      March 23, 2020 at 5:18 am

      I've just ordered twisty ties from ebay.

      Reply
    • Drenda Tomlinson says

      March 25, 2020 at 2:13 pm

      the ties that come with plastic food bags work great

      Reply
  27. Marlys says

    March 21, 2020 at 7:40 pm

    Can I use 3/8 inch elastic? I have rhat

    Reply
    • Sheila says

      June 01, 2020 at 10:36 pm

      I tried the 3/8" elastic, it was a little wide to fit comfortably behind my ears. Would be okay for a fifteen minute wearing, but much longer than that and it causes irritation (for me, anyway.)

      Reply
  28. Marlys says

    March 21, 2020 at 7:41 pm

    Can I use 3/8 inch elastic? I have that.

    Reply
  29. Rachel says

    March 21, 2020 at 11:13 pm

    What is the length of the elastic to be cut? And the length of the ties, in case we can't find elastic?

    Reply
  30. John Doe says

    March 22, 2020 at 4:56 am

    Hi your mask is good . but do you know how to make mask with filter ? Here you are https://www.youtube.com/watch?v=o4eWuo0qlWU also you can find a mask pattern

    Reply
    • John Doe says

      March 24, 2020 at 4:29 am

      Also you can sew a mask for kids https://www.youtube.com/watch?v=mU2aP6gR-YY

      Reply
  31. mindy nanos says

    March 22, 2020 at 8:04 am

    what length elastic for a childs mask?

    Reply
    • Jane Beach says

      March 23, 2020 at 7:01 am

      What length for using bias tape to make ties since so many of us cannot find elastic?

      Reply
      • Elizabeth says

        March 29, 2020 at 4:01 pm

        I would make four 20 inch strips and sew them in at the same points as where you would attach the elastic.

        Reply
  32. Kathleen says

    March 22, 2020 at 11:14 am

    I am making these for my Daughter in Law, she is an emergency vet tech and they are low on supplies. They are hoping to get something soon. I hope these will help them out. Thank you for your directions and allowing to help out people and animals.

    Reply
  33. Cathy says

    March 22, 2020 at 3:04 pm

    what is the length of the bias if you are making them so they can be tied...

    Reply
  34. Crystal says

    March 22, 2020 at 3:44 pm

    The printable version is not really in the trash. Don't click where it says "click here" just click on the link below that.

    Reply
  35. Janet says

    March 22, 2020 at 8:51 pm

    Back layer can be non woven interfacing...then you can use any material for the top.

    Reply
  36. Speattle says

    March 22, 2020 at 10:56 pm

    the printed directions say to fold mask into thirds, yet the video says 4ths. From the video and the pictures, I can tell it is 4th, but that could lead to confusion in other users. Thank you for showing how to fold and do the pleats so clearly. I've looked at other patterns out there, and they all just say "make pleats" but very little direction. I will try this pattern tomorrow.

    Reply
  37. Palma says

    March 23, 2020 at 2:23 am

    Thank you for clear directions and a wonderful video. I'm making these today for family, friends, etc. 🙂

    Reply
  38. Sylvia A Magallanes says

    March 23, 2020 at 4:10 am

    Thank you for sharing your talent and free pattern. It is easy to follow. Had no trouble printing the colorful instructions. Starting make them for family and friends in need. Also watching your tutorial makes it even easier to follow. God Bless, stay safe.

    Reply
  39. Jane Beach says

    March 23, 2020 at 7:22 am

    I have seen masks using bias tape. Cut length should be about 34 inches and then sewn along the sides, over the pleats. The pattern was put out by health officials in Cuba and I had to convert from cm to inches. Try one before making a bunch as I haven’t made one yet!

    Reply
  40. Kathy Ellwood says

    March 23, 2020 at 7:44 am

    I only had 1 inch wide elastic, so cut it in
    1/4 to 1/8 inch strips which is more comfortable around the ears. The pattern on the elastic had multiple straight lines.
    I cut carefully so each cut strip had 2 or three straight lines intact for keeping the stretch and rebound integrity in tack. I checked the stretch 25 x and it seemed to remain the same measured lengthy and without fraying. Yay!

    Reply
  41. Terese says

    March 23, 2020 at 12:07 pm

    PIN TUCKS: the pattern says to fold mask into thirds BUT the video says Fold into FOURTHS. I'm a beginner so I was confused by the pattern until I found the video so I thought I'd let you know. 😉

    Reply
  42. Kelly says

    March 23, 2020 at 1:55 pm

    I am also making the bias masks when I can find materials for either. I am using my high thread count sheets as material. The tighter the better and over 50 per king size flat sheet.

    What would be the best way to get the wire in the elastic version? I am also trying to use my serger to speed things up and don't wan to break too many needles!

    Reply
  43. Fran says

    March 23, 2020 at 4:03 pm

    Several of us want to know how to make the ties if we do not have elastic available — the picture does not give dimensions or directions for making using strips of fabric instead of elastic. Given the difficulty of finding elastic, fabric ties could be an easy alternative. Thanks.

    Reply
    • Karen Banik says

      April 02, 2020 at 2:19 am

      Use bias tape. Instructions I had read used 1/4 inch, but 1/2 inch might be easier. They used one long strip each across top and bottom. They stitch the 2 sides, turned inside out, pressed, then stitched the open bias tape along the top edge, folded it over on the original creases, then stitched in place. They said to use floral wire. That was 26 gauge--I bought 20 gauge and it works fine.

      Reply
    • Patty says

      April 02, 2020 at 1:41 pm

      There is a tutorial for ties on this same website.

      Reply
  44. Sharon Clement says

    March 23, 2020 at 5:27 pm

    Thank you so much for the pattern. Making them for nursing homes our daughter-in-law manages.

    Reply
  45. Lisa Byers, RN says

    March 23, 2020 at 6:19 pm

    I love your tutorial and a group of us are sewing masks for local hospitals and medical professionals - primarily the NICU staff, as we make tiny shirts for the NICU babies to wear. I like your explaination of how the mask is to be used, cared for, etc. May i have your permission to quote that and put it in with our masks, giving you credit along with a link to your web site please?

    Reply
  46. Rae says

    March 23, 2020 at 9:23 pm

    These seem large around the ears is that how they should be?

    Reply
  47. debbie says

    March 24, 2020 at 9:15 am

    Just a quick bit of info: some of the healthcare providers are using these to place over their N95 masks to quickly change when going to the next patient. The extra length in elastic helps so it doesn't get too tight.

    Reply
  48. Nancy says

    March 24, 2020 at 11:55 am

    If one adjusts the pattern a little, you can use large ponytail elastic to go over the ears. I would recommend making a larger size for men, as those don't stretch as nice as regular elastic.

    Reply
  49. Carol Liege says

    March 24, 2020 at 7:52 pm

    I really like the shape of your face mask but can't get it to print to scale. My printer doesn't reduce and I don't want to go to Office Depot unnecessarily right now. Have you ever considered adjustments to make it print at scale? I'd say the printed version from the PDF is at least 10% too large. And the colored pattern prints WAY too large.

    Reply
  50. Laura says

    March 24, 2020 at 9:14 pm

    This is a great pattern. Thank you very much for putting it out here!!! The 7 inch elastic made the mask a little loose on myself and my daughter (a nurse). I cut the elastic 6.5 inches and I thought it worked better. I also cut the fabric pieces 9 by 6.5. It took a couple of tries to get it right, but I am very pleased with the result. I added a twist tie for the nose area. After step 3 (where you sew around the fabric but leave the 1 1/2 inch opening at the bottom) I put the twist tie in the top of the mask (opposite the bottom opening) in the seam allowance between the two pieces of fabric. I pinned it and then just stitched right over it. Then when I flipped it right side out in step 4, it is nicely sandwiched in there, and still works great. I am using 3/8 inch elastic, because that is all I had and it is working great! As with a lot of patterns, this is a fantastic guideline. I always make one as instructed and then make adjustments that work for the ones I am making it for when I make the next one.

    Reply
  51. Lynn says

    March 25, 2020 at 8:31 am

    If making masks for children, do you adjust the length of elastic or still use 7"? Making these for local hospital. Thanks for sharing this easy pattern.

    Reply
    • Ginger Zimmerman says

      March 25, 2020 at 12:53 pm

      Use 6 inch elastic for children.

      Reply
  52. Beth says

    March 25, 2020 at 12:03 pm

    Thank you for sharing how to make these masks. I truly appreciate it!

    Reply
  53. Judy says

    March 26, 2020 at 6:48 am

    I cut the elastic into 1/4 in. strips. I did and it seems to work fine.

    Reply
  54. Marilyn Roach says

    March 26, 2020 at 7:06 am

    I just want to be able to print the three patterns out! I have wasted all night trying to find the print button. Don’t need written instructions when there is a video. I especially want to make the one with the pocket for the filter please. Video and designs are fabulous just make it easier!

    Reply
  55. Rose Beste says

    March 26, 2020 at 10:13 am

    I would like a pdf pattern for the fitted mask, but cannot find it, just the pleated mask. Please advise

    Reply
  56. Annette Hodges says

    March 26, 2020 at 3:40 pm

    Hi,
    Firstly thank you for you time and effort and making these patterns and tutorials available. I was wondering if you had a pattern for the shaped mask? I haven't been able to find it. Thanks in advance.

    Reply
  57. Annette Hodges says

    March 26, 2020 at 3:44 pm

    Please disregard my previous message, I found it lol. Here's the link for anyone else looking
    https://drive.google.com/file/d/1VvC085EvzriC-i3H--bY0SLP384xFlXv/view
    Once again thank you.

    Reply
    • NANCY S JACKSON says

      April 15, 2020 at 9:32 am

      the link says doesn't exist

      Reply
  58. Della Richardson says

    March 27, 2020 at 4:06 am

    I am making these mask but I am adding a 4.5 x 7 inch piece of medium or heavy sew in interfacing down the middle for a filter. Just put the interfacing in the middle of either the front or back piece and sew down each side. Continue with the instructions printed.

    Reply
  59. Ursula says

    March 27, 2020 at 5:43 am

    I like this pattern's simplicity but am having trouble (as others) sourcing supplies. I've decided to modify the elastic version with tie strings, so instead of 14" of elastic per mask, I'll use four ties made of the fabric, approximately 15" long each. Using 45" fabric, I'll get six rectangles of 7" x 9" and six 1" strips for the ties, so I'll be able to make three masks out of 1/2 yard of fabric.

    Reply
  60. Sherri says

    March 27, 2020 at 1:25 pm

    What about just serging around the mask?

    Reply
  61. Casey B says

    March 27, 2020 at 1:49 pm

    Would love to see an alternative for elastic or bias tape as JoAnn's is out of these presently, and Amazon doesn't have them being shipped til May or even June. I am a novice, so any help with this is appreciated!

    Reply
    • Gail Johnson says

      March 31, 2020 at 9:37 am

      You can make ties from fabric cut 1" x 36". Fold the long sides into the middle, then fold down the middle and topstitch along the open side. Tie a know in each short end. Then fold it in the center, match the center to the centers on each short end of the mash, and top stitch it onto the mask on each side.

      Reply
  62. Sally says

    March 27, 2020 at 4:28 pm

    For bias tape that runs across the entire top of the mask and a second one across the bottom, cut it at 40" and center it over the center of the mask. Be sure to use double-fold 1/2" bias tape -- the single fold is pretty thin and may not hold up. If you want to have a bendy part at the nose, you can use floral wire. Thank you for helping our health care workers!!!

    Reply
  63. Nancy Jordan says

    March 28, 2020 at 5:53 am

    I starting using cut rubber bands as the ear pieces. ("OfficeDepot: size 33 rubber bands. 3 1/2in x 1/8 in. 1/4 lb. net wt..") I cut them in half, lined the ends paralell on a strip of thin backing material, and sewed across, to give them grip and help the needle smoothly go through them. Then, I placed them on the corners....like this pattern, as the elastic was placed.

    Reply
  64. Gail H says

    March 28, 2020 at 6:58 am

    Where is the pattern for the contoured mask? I've been up and down the website for half an hour and can't find it.

    Reply
    • Merry says

      March 28, 2020 at 9:29 am

      FITTED MASK PATTERN
      https://sweetredpoppy.com/how-to-sew-a-fitted-fabric-mask/

      Reply
  65. Merry says

    March 28, 2020 at 9:25 am

    Fuzzy pipe cleaners work for the top to form a close fit over the nose. $Tree has pkg of 45.

    Reply
  66. Carol Taylor says

    March 28, 2020 at 12:47 pm

    Elastic - some brands of wider elastic can be cut into narrower widths.If you do not cut straight on the ribbed line it might ravel just to next section. I have 3 different widths here at home that can be cut down and another type that would only work if was surged.Wider elastic is easier to come by right down because of demand.
    Pelon works as liner of masks and some say it can make mask almost as protective as an n95 especially when using the curved style mask that covers side of face better.

    Reply
  67. Clare Le Poidevin says

    March 29, 2020 at 9:29 am

    Would a soft thin interlining be suitable for making face masks?

    Reply
  68. Sue says

    March 30, 2020 at 3:21 pm

    I can't believe the useless questions that people are asking this is not rocket science cut a 9 x 7 pieces of fabric two times so I'm together with some elastic on it Easy peasy And pleat it by ironing it

    Reply
    • Lucy says

      August 11, 2020 at 7:24 pm

      You don't need to be rude. Some people do not have a lot of sewing experience. If the questions are bothering you, just don't read them. That's also simple. Good luck, everyone!!

      Reply
  69. Leanna Englert says

    March 30, 2020 at 6:32 pm

    I've had good luck posting a request for 1/4" and 1/2" elastic on NextDoor Neighbor. I cut the 1/2" elastic in half.

    Reply
  70. Belliott says

    April 01, 2020 at 11:23 am

    Seems like a disconnect between Step 5 & Step 6. For beginners, this would be confusing. Also says fold up, but picture folds are down. Otherwise, good directions. Thank you

    Reply
  71. Jean says

    April 01, 2020 at 11:44 am

    I saw a comment on Facebook from a nurse requesting that the inside and outside fabric be different. That way if they take it off, they can easily see what side was facing the patient (contaminated). Should be an easy way to make things easier for them!

    Reply
  72. Patty says

    April 02, 2020 at 2:33 pm

    Sue, an experienced seamstress knows that, but many people are beginning to do this for very first time, because they want to be helpful. I know impatience would thwart me if I were beginning something new that others are obviously adept at. I hope we can continue to be kind in this time of stressful uncertainty. Be well. 🙂

    Reply
  73. Kerry says

    April 02, 2020 at 7:38 pm

    I saw another piece asking for stretchy headbands with buttons sewn on above where the ears go so the mask straps or elastic can be strung around the buttons since the nurses' ears are getting raw from the elastic. Those might be a nice addition to make and donate too.

    Reply
  74. ALBERTA OCONNOR says

    April 03, 2020 at 8:48 am

    Is this washable? Is it sewn in or placed inside the mask as a filter?

    Reply
  75. Lisa says

    April 03, 2020 at 11:01 am

    I love the more fitted version - fabulous!’ Thank you so much for all the work you’ve done 🙂

    Has anyone had luck downsizing it to use for a child? I’d like to make one for my 3 year old granddaughter

    Reply
  76. Elise says

    April 03, 2020 at 3:57 pm

    Thanks for this tutorial! It was super easy to follow and I had two done in no time!

    Reply
  77. Debra says

    April 03, 2020 at 5:53 pm

    How long should the elastic band be?

    Reply
  78. Debra says

    April 03, 2020 at 6:07 pm

    Never mind my previous question. I re-read above and realized I missed it!

    Reply
  79. Shannon says

    April 03, 2020 at 9:42 pm

    What about putting a piece of washable microfiber dusting cloth in between layers? I read microfiber is good to use but idk if a dust cloth is the same. Does it matter as long as it's washable? Thanks for all the help. I am a beginner in making these and haven't seen on a machine in many many years.

    Reply
  80. Jackie says

    April 04, 2020 at 12:34 pm

    Does the wire rust after washing?

    Reply
  81. Jo Anne Baker says

    April 04, 2020 at 3:28 pm

    pipe cleaners can be used rather than floral wire.

    Reply
  82. Vicky says

    April 05, 2020 at 4:31 am

    If you have trouble finding narrow elastic, you can split wider braided elastic into narrower lengths. I am not sure if the "no roll" type would do this, but worth a try. I have had success cutting the correct length first, and then using a rotary cutter and a see-through ruler to cut that length into one or more narrower pieces. I'm starting with 3/8" width, so only cutting that in half.

    Reply
    • Judy P says

      April 05, 2020 at 10:26 am

      Check Amazon, I just ordered a roll of 200 yards of 1/4 in for $14.99 and free shipping!!!

      Reply
  83. Anne-Marie Buscio says

    April 05, 2020 at 4:41 am

    Hi Kimberly, Just wanted you to know that I translated your instructions in French for Québec Canada and posting it out there for us to make masks. We are putting a link to your website. Thank you so much for the pattern! For our American neighbours keep safe! We love you!

    Reply
  84. Judy P says

    April 05, 2020 at 10:25 am

    For everyone having trouble finding elastic, I just ordered a roll of 200 yards of 1/4 in for $14.99 and free shipping!!! Not sure how long it will take, but free is free!

    Reply
  85. Nancy Moore says

    April 06, 2020 at 2:24 pm

    Thank you for this! I've added some florist wire - a long piece folded back and forth like 4 times (fold those sharp ends in too!) to end up with a 5" length - and stuck it in between the edge and the top-stitching using that 2" gap you used to turn the mask right side out. Then I hand-sew that closed. Now my son and DIL (both RNs) have 2 masks to use per shift and they can just toss them in the washer along with their scrubs when they get home and all gets sanitized at the same time.

    Reply
  86. Joyce Sykes RN says

    April 06, 2020 at 3:52 pm

    Thank you Sweetredpoppy for your instructions and videos !! Very easy to follow ! God Bless !

    Reply
  87. emily says

    April 07, 2020 at 1:36 am

    The best out all very clear at a speed everyone can learn n make a face mask! Thank you so much. Sending love, Take care and stay safe everyone
    You may also like these masks:
    16 How To Make A 5 Minute Face Masks
    https://www.diytomake.com/how-to-make-face-mask/

    Reply
  88. Lewis Balentine says

    April 11, 2020 at 7:08 am

    Despite all the video tutorials I have watched (and there are a bunch) I was never able to get the pleats formed properly. I finally sat down and created a set of rectangular face mask patterns (small, regular, medium, large) in my CAD system along with templates for marking the pleats (3/4 and 1/2 inch). Perhaps some of patterns would be useful to you or your readers. There are two files available on my website page. One is a PDF document with all the patterns and templates. The other is a ZIP file with the original CAD DWG files. I have declared all these files/patterns to be PUBLIC DOMAIN so that anyone can freely download, use, copy or modify them for their own requirements. The URL for the page is: http://www.keywild.com/facemask

    Reply
  89. sangheeta singh says

    April 12, 2020 at 7:33 am

    do you prewash the cotton before sewing?

    Reply
  90. Lynn M Tjerne says

    April 12, 2020 at 2:06 pm

    I can't find where it tells the seam allowance for the pattern. Can anyone tell me?
    Thank you

    Reply
  91. Mary-Anne says

    April 13, 2020 at 2:16 pm

    What is the seam allowance to sew all around at the beginning? It looks like 1/4” but the seam allowance to finish is 3/8 and would catch the opening to sew shut

    Reply
  92. Gail A Lake says

    April 16, 2020 at 12:50 am

    Thanks so much for sharing. Much simpler patterns than I am currently using, should be able to make a lot more. Printable copies appreciated.

    Reply
  93. Kim says

    April 16, 2020 at 6:40 am

    Hi. I am a beginner sewer (if that's even a word) and I've been sewing these masks for a few weeks and it's so nice to see the many different variations. Your instructions are easy to follow and to the point. Thanks so much for sharing. I look forward to making some of the other items you have as well.

    Reply
  94. Diane Gansz says

    April 17, 2020 at 4:55 pm

    If anybody is looking for elastic, get yourself a biggie cord and cut it. It is loaded with elastic. Just trying to help

    Reply
  95. Patricia Krejci says

    June 25, 2020 at 2:32 am

    Where can I find the video for the making of the mask with elastic?

    Reply
    • Cathy says

      September 02, 2020 at 11:08 am

      You Tube! https://www.youtube.com/watch?v=TL9D6ZFtZHM

      Reply
  96. Cheryl Beaudoin says

    June 28, 2020 at 4:22 am

    Do you have measurments to use for a toddler mask? ages 2 - 4/5? what age is the small child mask for that you have posted. Thank you for your help in advance and thank you for sharing this tutorial.

    Reply
  97. Beth says

    July 04, 2020 at 11:34 am

    Thank you for posting this! Super easy to follow. I found some ironable elastic on Etsy that worked really well and now we can put our masks in the dryer. https://www.etsy.com/listing/833792705/

    Reply
  98. http://jimdo.com says

    July 05, 2020 at 10:47 am

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    I'm going to take a note of your website and keep checking for new details about once a week.

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    Reply
  99. Holly says

    July 13, 2020 at 2:18 pm

    For your masks with no filter, what fabric length and width and length of elastic would you use to fit a 5 year old. I am making a few masks for a friends granddaughter. I noticed that you have children and might have made some for them as well.

    Reply
  100. Lois says

    July 17, 2020 at 11:06 pm

    Some one near the top of the comments mentioned melt blown for filters. I have been using it. I got a role from Amazon for I think it was about $34. The only problem is that it is paler thin and you have to be careful with it as it tears easily. I soaked it in water to see if it disintegrated. It did not. But I tell the recipients of my masks to hand wash them and ket them air dry in the sun. We have had no problems with the masks and the melt blown is a very effective filtering. material. I know I am late to this party but wanted to give you the info. Good luck all!

    Reply
  101. Katie says

    July 25, 2020 at 2:42 pm

    The .pdf says to cut three layers for a lining but your tutorial does not include a lining?

    Reply
  102. Sandy says

    August 03, 2020 at 7:20 am

    Hi! What type of sewing needle and what size do you use? I read that we use stretch needle for elastics but I am not 100% sure.

    Reply
  103. Lucy says

    August 11, 2020 at 7:31 pm

    You don't need to be rude. Some people do not have a lot of sewing experience. If the questions are bothering you, just don't read them. That's also simple. Good luck, everyone!!

    Reply
  104. Christine says

    September 30, 2020 at 10:10 am

    This is a great pattern for a face mask and I love mine. I like it so much that I have included it in a roundup of my 5 favourite face mask tutorials here at https://christines-crafts.com/face-masks-diy-5-of-the-best-tried-and-tested/
    Thanks for the detail and easy to follow instructions.

    Reply
  105. Jess says

    November 09, 2020 at 2:47 pm

    You have the best patterns, thank you! I've made so many of these for my family.

    Reply

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